New generation turning grade with high performance for P materials—YBC103/YBC203

YBC103: for heavy turning in unstable condition

YBC203: for heavy turning with interrupted cuts

Thick coating technology with fine-grained columnar structure Al2O3. It has outstanding high temperature performance and wear resistance, which effectively improve the tool life.

H2O2 gradient transition coating technology—With this technology, the spalling resistance of the coating has been improved. By using PCN technology, the coating particles are fine and dense, leading to superior high temperature performance and oxidation resistance of the insert.

Wholly new substrate—Alloy grain adjusting technology make the cubic phase grains finer and more evenly distributed which improve the high temperature performance of the cutter body. The change of the binder phase and the solid solution gradient coupling will improve the strength of the edge and plastic deformation resistance.

Case 1

Working material: Cast steel

HRC: 40-44

Cutting tool:YBC103/SNMM250924-ZR

Cutting data: Vc=72/min,f=0.7mm/r, ap=18mm

Size of the work piece:diameter: 920mm,  length: 5-8m

Coolant: water coolant

Performance: The diameter of the roller is about 920mm,  the machine way is external turning, the working length of a single flute is as long as 1m, and the service life is about 61 minutes. The efficiency has been improved by 3 times as the grinding time for welding tool is saved.

Case 2

Working material: 4145H

HRC: 28-32

Cutting tool:YBC103/SNMM250724-ER

Cutting data: Vc=60/min,f=1.0mm/r, ap=10-15mm

Size of the work piece:diameter: 920mm,  length:5-8m

Coolant: dry cutting

Performance: Working length per flute is as long as 15m,which is better that the similar product of other company, and the cost has been reduced by 25%.

New generation economic heavy turning grade for P material

YB6315/YB6325

YB6315: For stable heavy turning

YB6325: For heavy turning with interrupted cuts

New substrate—The new cemented carbide matrix formula has high strength, high toughness and excellent wear resistance. The high cobalt content and the gradient layer with finely controlled thickness increase the safety of the tool during use.

The dioxygen gradient transition coating technology—It improves the stress state and interface state of the coating, reduces the stress concentration, and improves the binding strength of the coating and the substrate and the coating and the coating interface, which greatly increases the stability and safety of the tool.

Hyper fine gradient coating—Gradient bonded ultra-fine TM coating with high toughness and wear resistance.

Ultra-smooth edge treatment—Adopt new surface treatment technology,with ultra-smooth surface, better surface quality and cutting stability.

Crystal nucleus pre-planting technology—The ultra-fine a-AI2O3 coating using the crystal nucleus pre-planting technology optimizes the nucleation environment of the alumina coating and improves the uniformity and consistency of the alumina coating.  With good high-temperature performance It is especially recommended for high-speed and high-efficiency machining.

New substrate—The new cemented carbide matrix formula has high strength, high toughness and excellent wear resistance. The high cobalt content and the gradient layer with finely controlled thickness increase the safety of the tool during use.

Crystal nucleus pre-planting technology—The ultra-fine а-AI2O3 coating using the crystal nucleus pre-planting technology optimizes the nucleation environment of the alumina coating and improves the uniformity and consistency of the alumina coating.  With good high-temperature performance It is especially recommended for high-speed and high-efficiency machining.

The dioxygen gradient transition coating technology—It improves the stress state and interface state of the coating, reduces the stress concentration, and improves the binding strength of the coating with the substrate and the coating with the coating interface, which greatly increases the stability and safety of the tool.

Hyper fine gradient coating—Gradient bonded ultra-fine TM coating with high toughness and wear resistance.

Ultra-smooth edge treatment—It adopts new surface treatment technology leading to ultra-smooth surface, better surface quality and cutting stability.

Case 1

Working material:42CrMo

HRC:25-30

Cutting tool: YB6325/CNMM250724-ZR

Cutting data: Vc=110/min, f=1.2mm/r, ap=8mm

Coolant: water coolant

Performance: The cylindrical surface work blank is machined into a tapered surface, and YB6315-ZR can finish 2 pieces.The service life is equal to the former one, and the cost is reduced by 20%.

Case 2

Working piece: wind power components

Working material:43CrMo

HRC:25-30

Cutting tool: YB6315/SNMM250924-HPR

Cutting data: Vc=120/min, f=0,9mm/r, ap=14-18mm

Coolant: dry cutting

Performance: Service life reach 80min per flute, the cost is reduced by 20%.

-HPR M class chip breaker and wide edge design make edges much stronger which is suitable for unstable working conditions and relatively difficult to machine conditions, especially good for"peeling" machining.

-HDR M-class chip breaker with strong cutting edge, high metal removal rate and good plastic deformation resistance, which is recommended for medium machining.

M-class chip breaker with strong impact resistance, safe land and excellent chip removal in high feed cutting is upgraded for heavy machining and especially suitable for heavy machining with interrupted cuts.

-ZR M-chip breaker has strong impact resistance with best balance between the safety and sharpness of the cutting edge, that is the excellent choice for general heavy machining with its good chip removal performance,

M-class double sided chip breaker with low-resistance design which is cost effective and the first choice for light machining.

• Please visit here for More product catalog.